Stage-wise pharma production, from plan to FG store
Pharma batch production in stages: stage routes per dosage form, versioned bulk and pack BOMs, material resource planning, manufacturing and packing orders, in-process QA between stages and FG QA at the end.
Versioned BOMs, MRP and yield gates per stage.
Stage-wise processing: Each batch's current stage, quality status and latest activity.
What the module does
Every item below exists in the product today; some are switched on per company during implementation.
Stage definitions
Routes per material type (tablet, syrup, injection…) with manufacturing and packing stages; QC-required flag, minimum yield %, machine hours, manpower and labour hours per stage.
Product profiler (BOM)
Separate bulk and pack versions, several active versions, the version locked on the order, mapped to the business units that use it.
Material Resource Planning
Plan by finished product; the MRP report weighs in-hand, open MO/PO, demand and QC-pending stock to give the net requirement.
Manufacturing & packing orders
Each order carries its batch and BOM version; packing orders handle pack ↔ unit conversion.
Stage processing
Partial quantities, automatic yield %, a minimum-yield gate and machine, manpower and labour hours captured per stage.
Requisition from the BOM
Material requests generated from the BOM version on the order.
FG receiving & release
Finished-goods receiving → FG QA → FG store, with partial releases and a production voucher.
Each step picks up where the last one left off
- Each stage is checked against its minimum yield % before it moves on
- A stage that needs QC stays blocked until QA releases it
- The BOM version is locked on the order
See it in the system
Captured from the live application on an anonymised demo database. Click any screen to enlarge.
Production Flow dashboardWhere every batch is right now, and which stages are waiting for QA release. Product profiler (BOM)Separate bulk and pack BOM versions; the version is locked on the order. Material Resource PlanningPlan by finished product and see what to buy before the batch is due.
Reports you get on day one
- Material Resource Planning (MRP) Report
- Product Cost Sheet
- Product-wise Material Planning
- Batch-wise Production
- Batch Completion
- Product Yield
- Batch-wise Stock Consumption
Go deeper
- ProductionStage-wise production with in-process QA and minimum-yield gates
- Buyer's GuideWhy a generic ERP struggles in a pharmaceutical plant
- Quality Control & QAQuarantine-gated release, stage QA and FG QA.
- Inventory & WarehouseEvery unit, store and batch, under control.
- Procurement & ImportsGate control, QC-gated receipt and landed cost.
Schedule Your Pharma ERP Demonstration
A live demonstration built around your products, your plant and your approval chain: QC release, FEFO, stage-wise production, FBR invoicing and batch costing.