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Manufacturing

From BOM to Batch Profitability

End-to-end batch manufacturing with live yield, variance and cost analytics — from multi-level recipe to costed finished goods.

Plan it. Make it. Cost it. Trace it.

Manufacturing · Bill of Materials
BOM v3.2VersionsCosting
BOM — Tablet 500mg
v3.2 · Output 100,000 tablets
Approved
  • Finished Tablet 500mg (FG-1102)100,000 EAFG
  • API — Active Ingredient52.0 kgAPI
  • Excipient Granulation Sub-Assembly1 batchSUB
  •  └Lactose Monohydrate38.0 kgRM
  •  └Microcrystalline Cellulose22.0 kgRM
  •  └Binder Solution6.5 kgRM
  • Coating Material4.2 kgRM
  • Packaging — Blister + Carton100,000 setPKG
Standard cost / tablet: PKR 1.84
Capabilities

What this module delivers

Purpose-built features that map directly to how pharmaceutical operations actually run.

BOM Management

Multi-level recipes with versioning and approvals.

Production Planning

Capacity-aware planning with MRP material checks.

Batch Manufacturing Records

Electronic BMR with full process history.

Yield & Loss Tracking

Live yield, scrap and rework reporting.

COGM & Batch Cost

Actual cost per batch versus standard.

Batch Profitability

Margin visible at SKU and batch level.

Production Planning

Capacity-aware, material-checked planning

MRP checks raw, packaging and WIP availability before order release, with a real-time view of in-process orders and yield-to-date.

Plan to completion
1
Demand Forecast
2
Material Check (MRP)
3
Production Order
4
Execute on Floor
5
Completion & QA
Electronic BMR

Every step. Every signature. Audit-ready.

Replace paper BMR systems with time-stamped operator entries, deviations flagged for QA and a PDF export for regulators.

Manufacturing · Electronic BMR
Batch F-9907DeviationsYield
Production Timeline
Audit-Ready
  1. Batch Initiated
    Production Supervisor
    08:12
  2. Dispensing & Charging
    Dispensing Operator
    09:40
  3. Granulation & Mixing
    Process Operator
    11:25
  4. In-Process QC Check
    QC Analyst
    13:50
  5. Compression & Coating
    Production Supervisor
    16:30
  6. Batch Closed
    Production Manager
    18:45

Electronic signatures on every step · time-stamped operator entries · deviations flagged for QA · PDF BMR export for regulators.

COGM & Batch Profitability

Actual cost per batch, not estimates

Cost is calculated at batch close with standard-vs-actual variance and margin visible at SKU and batch level.

Manufacturing · Batch Costing
Cost BreakdownVarianceYield
BATCH F-9907 · PKR / Tablet
Cost of Goods Manufactured
Total Cost
1.86
API0.78
Excipients0.34
Packaging0.41
Labour0.18
Overheads0.15
98.4%
Yield
+2.1%
vs Standard
31.6%
Batch Margin
Related Workflows

Connected, end-to-end

  • BOM tree → versioning & approval history
  • Demand forecast → MRP → Production order → Floor execution → QA
  • Electronic BMR timeline with e-signatures
  • Standard vs actual variance on every order
Business Value

Why it matters

  • Paperless, audit-ready batch records
  • True cost of goods manufactured per batch
  • Capacity-aware, material-checked planning
  • Live order status and yield-to-date
Get Started

Schedule Your Pharma ERP Demonstration

See ParaTech Pharma ERP in action on your real-world scenarios — batch traceability, QA release, FBR invoicing and batch profitability.

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